I. Metal Roof – Solar Racking System Overview
At “Structura Metal “ solar racking system allows the metal roof to install in solar panels using a simple and effective L feet mounting solution. This system is designed for seamless integration with all common metal roof profiles.
A. L Feet Component Design
The L feet brackets are made from durable aluminium 6063, with an anodized anti-corrosion surface treatment. Key features include:
- Waterproof rubber pads
- Tilt angle range from 5-25 degrees
- Corrosion-resistant material
- Suitable for framed and unframed solar panels
The table below summarizes the key L feet specifications:
Spec | Details |
Material | Anodized aluminium 6063 |
Dimensions | Custom |
Angle Range | 5-25 degrees tilt |
B. Mounting System Parts
The complete of solar racking system kit consists of the following aluminium components:
- L feet brackets
- Mid clamps
- End clamps
- Aluminium rails
- Rail splices
These sturdy parts allow rapid mounting with all necessary nuts, bolts, and screws included.
C. Roof Installation Capability
The mounting system and L feet solution works seamlessly on all standard of metal roof styles:
- Trapezoidal
- Corrugated
- Standing seam
II. L Feet Solution Specifications
The L feet mounting brackets are precisely engineered using high grade aluminium and the specialty treatments for the optimal solar panel support.
A. Material
- Constructed using aluminium 6063-T6 SS 304 grade
- Anodized surface finishing provides anti-corrosion properties
- Can withstand temperature extremes, moisture, and sun exposure
- Qualifies for 10 year warranty based on material integrity
B. Dimensions
- Custom brackets available to match specific panel dimensions
- Tabulated example dimensions:
Style | Length | Height | Thickness |
L Profile | 38 mm | 38 mm | 2.5 mm |
C Profile | 50 mm | C25 mm | 2.5 mm |
C. Tilt Angle Range
- Suitable for full range of tilt orientations:
- Low tilt 5-25 degrees
- Medium tilt 25-45 degrees
- High tilt 45-60 degrees
- Allows solar panels to be optimally positioned for maximum sun exposure
The precise aluminium alloy composition and structural properties allow very durable long term mounting suitable for the full range of photovoltaic metal roof installations.
III. System Advantages
The L feet solution for metal roof solar racking provides unique benefits:
A. Cost-Effective
- Simple installation process
- Requires only screwdrivers and basic tools
- Labour costs minimized
B. Quick and Simple Setup
- Pre-assembled brackets, rails, and components
- Allows rapid on-site mounts assembly
- Installation guide included for straightforward process
C. Durable and Long-Lasting
- 20 year expected lifespan with minimal maintenance
- Can withstand:
- High wind speeds
- Heavy snow loads
- Temperature extremes
- Qualifies for 10 year warranty
D. Universal Compatibility
- Works for all major metal roof types:
- Corrugated
- Trapezoidal
- Standing seam
- Proper installation is critical for a securely mounted and weatherproof solar panel metal roof system.
IV. Installation Guide and Components
The kit includes a step-by-step installation guide covering:
- Layout planning for panels and mounting locations
- L feet attachment with provided screws
- Ensuring proper waterproof seals
- Connecting and securing rails using splices and clamps
- Mounting solar panels onto final assembly
Proper usage of all fittings, torque specs, safety guidelines are also provided.
Key parts provided in the complete L feet solution kit:
- L feet brackets
- Mid clamps
- End clamps
- Aluminium rails
- Rail splices
- Rubber pads
- Bolts, nuts, screws
Site Considerations
- Accounting for wind speed and snow load ratings
- Following local building codes and regs
V. Applicable Metal Roof Types
The L feet solution mounting system is designed for versatile compatibility across all the major metal roof profiles:
A. Standing Seam
- For roofs with vertical seams
- L feet attach at seam edges
- Allows linear panel arrays
B. Corrugated Metal Roofs
- Ideal for roofs with sinusoidal wave pattern
- Mount along the high ridges for optimal waterproof sealing
C. Trapezoidal
- For metal sheet roofing with zigzag raised sections
- Mounts lay across parallel ridges
The “Structura Metal” gives strong but malleable base and adjustable height range of the aluminium L bracket design allows fitting to the diverse seam arrangements.
Custom mounting options available if your roof pattern or the modules require specialized attachments.
VI. Weather Resistance
The racking system of “Structura Metal” is built to withstand extreme outdoor conditions for 20+ year durability.
A. Wind Speed Ratings
- Tested under wind tunnel simulated conditions
- Qualified for the following max speeds:
- Category (80 kmph speeds)
- Exceeds typical building code requirements
B. Snow Load Capacity
- Structural capacity for max snow mass per unit area:
- 3,000 Pa (630 psf) snow load
- 5,000 Pa (1,050 psf) snow load available
- Allows installation in heavy winter climates
Proper site analysis must be conducted to select the right hardware ratings based on regional weather data and conditions.
VII. Warranties and Certification
In “Structura Metal” all racking system components and the L feet solution come with manufacturer warranties and compliance certifications.
A. Product Warranty
- 10 year limited warranty against material/engineering defects
- Covers cost of component replacements
- Applies under normal installation and operating conditions
B. Quality Certification
- International standards organization accredited
- Complies with standards
- Confirms:
- Structural reliability
- Safety
- Long-term durability
C. Project Specific Certification
Third party engineering assessment reports can be commissioned to certify:
- Site specific wind speed capacity
- Expected snow load resistance
- Local climate suitability
- Building code compliance
Submit your project details for personalized mounting layout drawings and hardware specifications required for permitting approvals.
VIII. Custom Layouts and Designs
In “Structura Metal” the standardized mounting kits, fully customized racking system designs are available based on your solar panel specs and metal roof parameters.
A. Customization Options
- L feet brackets tailored to match panel dimensions
- Varied orientation configurations
- Adjustable tilt angles
- Landscape vs portrait
- Access pathways
- Site analysis to maximize sun exposure
- Optimal components selection
B. Design Services
Our engineering team provides:
- Scaled mounting layout plans
- 3D renders of proposed setup
- Customized parts CAD models
- Structural simulations verifying:
- Wind speed rating
- Snow load capacity
- Seismic rating
As per the design request for the project dimensions and details for personalized solar racking system plan to simplify your metal roof mounting process.
IX. Project References and Images
“Structura Metal” gives extensive installations demonstrating real-world applications of the metal roof solar racking system using our L feet and hardware components.
A. Installation Showcases
Check out the following sample projects:
- 10 kW panels on commercial standing seam metal roof
- Residential home array across split-level corrugated metal roofing
- Industrial array with customized trapezoidal brackets
B. Mounting Layouts
Browse our image galleries showing:
- Hardware mounting steps
- Finished site layouts
- Wiring and connections
- Environmental weatherproofing
These visuals illustrate best practice installation for a professional high quality racking system assembly.
As per the project requirement our team can provide relevant imagery and diagrams tailor for your building specs and regional weather conditions!
X. Information Needed for Custom Solution
At “Structura Metal” our engineer give an optimal solar panel metal roof mounting solution for your site, we need key details:
A. Solar Panel Specifications
- Manufacturer and model
- Quantity to install
- Dimensions – provide width, length, depths
- Total weight batch calculation
B. Roof Properties
- Type: standing seam, corrugated, etc.
- Material: steel, aluminium, etc.
- Measure pitch angles and surface features
C. Installation Site Details
- Orientation/azimuth
- Local weather patterns:
- Average wind speeds
- Seasonal snow load expectations
- Applicable building codes
- With this critical info our team can design a customized L feet and racking system package for your project covering:
- Mounting layout CAD model
- Hardware component cutting list
- Structural engineering analysis
- Stamped drawings for permit approval