Solar Carports

8 Major Benefits of Solar Carports

Solar Carports

I. Solar Carport Efficiently Use Space

Our solar carports system are an innovative solution that utilizes existing spaces efficiently to generate clean energy. By installing solar panel canopy structures over parking lots and other areas that are already being used, solar carports are able to produce renewable power without taking up additional land.

Some key ways that solar carports leverage space efficiently include:

  • Using unused real estate: Solar carports are mounted over spaces that are often underutilized.
  • Parking lots
  • Driveways
  • Patios
  • Sidewalks
  • Maximizing horizontal spaces: The wide, flat canopy structures of solar carports are perfect for covering spaces used for parking and storage.
  • Making double use of necessary structures: Solar carports shelter vehicles, equipment, and people from the elements while also collecting energy from the sun.
BenefitsDetails
No lost land usageSolar carports added over existing infrastructure don’t require using up green spaces or acquiring additional land
Increased productivityThe shaded spaces under solar carports allow assets like vehicles to operate more efficiently
Dual-use infrastructureSolar carports do “double duty” by generating renewable power in spaces that serve other primary purposes like parking

The next time you walk through a parking garage or outdoor lot, consider the potential to install solar canopies or carports. By embracing the available but overlooked real estate, businesses and towns can generate clean energy efficiently through solar technology that maximizes existing space usage.

II. Solar Carports Reduce Costs

Our installing process of solar carports delivers major cost savings in two key areas:

Energy Expenses

  • Solar panels generate clean electricity, offsetting power that would otherwise need to be purchased from the grid
  • Businesses can save thousands per year on electricity bills with an appropriately-sized solar carport system
  • Solar carports can power adjacent buildings, electric vehicle charging stations, outdoor lighting, and other facilities

Infrastructure Costs

  • Solar carports serve dual purposes, eliminating the need for separate structure investments just for power generation
  • Building a solar carport over an existing parking lot costs less than adding a rooftop solar array
  • Multi-capability design reduces need for other weather/UV protection measures

Additional financial benefits stem from:

  • Lower maintenance needs than ground mount solar or traditional rooftop systems
  • Increased productivity from shaded working/storage areas protected from elements
  • Enhanced property value from improved generating capacity and modernized facilities
Cost Savings AreaSolar Carport Advantage
Energy expensesClean solar energy offsets grid purchases
Infrastructure costsDual-use structures reduce additional builds
MaintenanceEasy ground-level access minimizes upkeep
ProductivityWeather protection increases asset efficiency
Property valueModern energy infrastructure improves sites

With lower overheads and generation capabilities that pay for themselves over time, solar carports enable substantial cost reductions. And as electricity rates rise, solar carports will provide increasing levels of savings each year.

III. Solar Carports are Customizable

One of the key advantages of solar carports is their high degree of flexibility and customization potential. Installers can tailor solar carport solutions to meet the specific needs of the property.

Customization capabilities include:

  • Size: Carports can be small or cover expansive lots, with solar panels scaled appropriately
  • Layout: Flow with angled parking spots or irregular shapes using creative structural designs
  • Solar orientation: Panels can be tilted at ideal angles to maximize sun exposure and power generation
  • Aesthetic options: Choose colors/finishes to match branding or surroundings
  • Additional features: Integrate lighting, charging stations, storage, signage displays into the carport structure

This modular flexibility empowers property managers to create solar systems tailored to their sites. For example:

  • Retail stores can match carport colors to their brand palette
  • Fleet yards can install high-capacity carports to power maintenance facilities
  • Agricultural facilities can orient solar panels for optimum energy generation across seasons
Customization FactorCarport Capabilities
SizeSmall or large coverage areas
LayoutFlow across properties efficiently
Solar orientationOptimize panel angle for conditions
AestheticsMatch color schemes and branding
FeaturesAdd lighting, charging, displays

The adaptable nature of solar carports enables properties to establish renewable energy infrastructure that blends seamlessly with the space. Custom solar carport solutions meet generation needs while fitting aesthetically into the existing environment.

IV. Solar Carports are Easy to Maintain

Solar Carports are Easy to Maintain

One major advantage of solar carports compared to rooftop solar arrays is that they are much easier to access and maintain. Key factors that simplify upkeep include:

Convenient Access

  • Installers can reach panels and electrical components from ground level
  • No need for ladders, scaffolding or roof access
  • Streamlined inspections, cleaning, repairs

Weather Protection

  • Raised canopy structure channels rain, snow melt away
  • Prevents to build up of leaves, ice, and other debris
  • Prolongs equipment life by shielding from UV and temperature swings

Simplified Connection

  • Wiring neatly converges to single interconnection point
  • No complex routing through walls and ceilings
  • Easy grid integration with net metering

Enhanced Safety

  • Grounded access minimizes fall and electrocution risks
  • Clearly visible electrical conduits per code
  • Stable structures engineered for wind/seismic events
BenefitAdvantage
AccessibilityStraightforward ground-level component access
Weather protectionChannels precipitation away, shields equipment
Simplified wiringConverges to single interconnection area
SafetyReduced risks for installers and inspectors

The ability to easily reach, assess, maintain, and protect all aspects of solar carports ensures reliable clean power generation over their lifespan. Streamlined upkeep translates into lower operational costs.

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V. Solar Carports Provide Protection

Solar carports safeguard vehicles, equipment, and inventory from exposure while also generating clean energy. Key elements of protection include:

Weather Shielding

  • Roof structure deflects rain, snow, hail
  • Prevents exterior damage, internal water incursion
  • Reduces weather-related repairs/clean up

Temperature Control

  • Shade cools interior temperatures by over 50°F
  • Prevents overheating that strains mechanical parts
  • Extends component life by limiting temperature swings

UV Ray Blocking

  • Reduces interior fading, cracking, discoloration
  • Shields electronics from solar disruption
  • Protects tires, seals, plastic components

Shelter from Debris

  • Captures falling leaves, airborne dust
  • Reduces abrasion, exterior dulling
  • Helps maintain asset appearance

Solar carports deliver essential weather protetion to improve durability and lifespan. Shielded assets will look better, require fewer repairs, and maintain optimal working order for longer under a solar canopy.

VI. Solar Carports Generate Clean Energy

Installing solar carports empowers properties to establish renewable energy independence using sun power. Key clean energy benefits include:

Lower Environmental Impact

  • Solar carports produce zero direct emissions
  • Reduce reliance on fossil fuels for electricity needs
  • Support corporate sustainability commitments

Energy Bill Savings

  • Lower or eliminate power purchases from utility
  • Insulate against rising electricity rates
  • Payback financing options often available

Grid Support

  • Excess power generation can be sold back to grid
  • Stabilize shared infrastructure during high demand
  • Enable establishment of micro grids

Enhanced Public Image

  • Highly visible sign of commitment to sustainability
  • Strengthen community relationships
  • Attract forward-thinking customers/partners

Transitioning a portion of power usage to solar carports helps properties minimize environmental impact in an economical way. And their visibility promotes an innovative, eco-conscious public image.

VII. Solar Carports Benefit Businesses

Installing solar carports Structura offers many tangible benefits for companies across sectors:

Cost Reduction

  • Lower facility energy bills
  • Leverage available parking/storage areas
  • Minimize additional weatherproofing spends

Productivity Gains

  • Protect inventory and equipment from elements
  • Prevent overheating of sensitive materials
  • Create comfortable outdoor working conditions

Sustainability Profile

  • Highlight green commitment to customers
  • Achieve environmental impact goals
  • Qualify for related tax/rebate incentives

Grid Independence

  • Establish micro grid from carpot output
  • Reduce vulnerability to utility outages
  • Store excess power in batteries for backup

Customer Experience

  • Provide shaded parking for visitors
  • Offer EV charging under carport awnings
  • Create space for outdoor dining/retail

Forward-thinking companies can leverage solar carports in many ways – from cost and resilience to brand image. The benefits for business operations and the bottom line are substantial.

VIII. Solar Carports Support Communities

Installing solar carports delivers benefits that resonate across neighbourhoods and towns:

Clean Decentralized Power

  • Reduce reliance on distant fossil fuel plants
  • Establish locally-generated clean energy
  • Increase community energy independence

Grid Infrastructure Resilience

  • Distribute solar widely across parking lots
  • Avoid centralized power failures from single points
  • Maintain access to electricity during outages

Civic Collaboration

  • Shared public carports in municipal lots
  • Joint projects between local stakeholders
  • Bring together constituencies around sustainability

Economic Development

  • Savings for businesses passed to consumers
  • New jobs created in solar installation/maintenance
  • Environmental leadership attracts talent relocation

Improved Quality of Life

  • Cleaner air from reduced emissions
  • Accessible community EV charging
  • Vibrant public spaces with carports as social infrastructure

Forward-looking towns are smart to embrace solar carports – they deliver environmental performance, resiliency, and quality of life benefits that serve the whole community.

Aluminium Channels

Aluminium Channels

Aluminium Channels

I. Introduction to Aluminium Channels for Solar Mounting Sytems

Aluminium channels refer to extruded aluminium profiles that have an inward facing radius suitable for mounting applications. Aluminium is a lightweight, strong, and durable metal that makes an ideal material for solar mounting components like rails, brackets, and panel frames.

Benefits of Aluminium Channels

Some key advantages of using aluminium channels for solar mounts include:

  • Corrosion resistant – Aluminium forms an oxide layer when exposed to air that protects against corrosion. This makes it very weather and rust resistant.
  • Lightweight – With only 1/3 the density of steel, aluminium minimizes weight loads on rooftops and structures.
  • Strength – Despite being lightweight, certain aluminium alloys like 6063 and 6061 provide excellent strength for structural applications.
  • Customizable – Aluminium can be easily machined and extruded into customized mounting components.
PropertyAluminiumSteel
WeightLowHigh
StrengthHighHigher
Corrosion ResistanceHighLow
CustomizationHighLow

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Types of Solar Mounting Systems

Types of Solar Mounting Systems

Common solar mounting systems that utilize aluminium channels include:

  • Roof Mounts – Aluminium rail systems to mount solar panels along rooftops.
  • Ground Mounts – Framed aluminium structures to mount panels on the ground.
  • Solar Farms – Large scale ground systems to mount panels across acres of land.
  • Carports – Aluminium structured carport frames that have integrated solar panel mounting.

These mounting methods typically include aluminium component likes rails, flashing, brackets, posts as well as hardware like bolts, clips, and connectors.

Aluminium offers an exceptional material for solar mounting hardware due to its versatile properties. Proper selection of durable and corrosion resistant alloys along with suitable structural design allows aluminium channels and components to reliably mount and frame solar modules for decades.

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II. Aluminium Grades and Alloys

There are numerous aluminium alloys available, but some stand out for applications in solar mounting systems due to their specific material properties.

Common Alloy Grades

The most common alloy grades used for solar mounting components are:

  • 6063 – This grade offers good corrosion resistance, weld ability, and finishing capability. It is easy to extrude into complex shapes.
  • 6061 – With excellent strength and corrosion resistance, this grade is suitable for structural mounting framing.
  • 7075 – Where very high strength is needed, this grade can be used despite difficulty welding and machining.
AlloyPropertiesUses
6063Corrosion resistant, easily extruded and machinedSolar rails, decorative trims
6061High strength, easily welded and machinedStructural brackets, supports
7075Very high strength, difficult to weld and machineHeavy loadbearing components

 

Alloy Properties and Strength

  • The silicon and magnesium content in 6063 and 6061 alloys provide good corrosion resistance and weld ability.
  • Addition of zinc, copper, and small amounts of other metals give 7075 alloy exceptional strength.
  • Heat treating and tempering alloys also enhances their strength considerably.
  • 6063 T6 and 6061 T6 tempers provide a good blend of strength, machinability, and corrosion resistance needed for most solar mounting applications.

III. Extrusion Process

Aluminium parts like channels, angles, and tubes for solar mounting systems are primarily made using the extrusion process.

Extrusion Methods

There are two main methods:

  • Direct extrusion – Material is pushed through a die using a ram.
  • Indirect extrusion – Material pulled through a die using a stem.

Direct extrusion is more common for larger aluminium sections like solar frame components.

Dies and Moulds

The shape and dimensions of the extruded aluminium profile is defined by the steel die design. Common dies exist for standard rails and channels.

Complex profiles can require custom die fabrication. Proper die heating up to 500°C is needed for smooth extrusion flow.

Billet Preparation

  • Aluminium billets provide the raw material.
  • Billets are heated up to 900°C to soften the aluminium for smooth extrusion.
  • Proper lubrication prevents sticking inside the chamber.
Extrusion VariableTypical Value
Ram Pressure15,000 tons
Billet Temperature750°C to 930°C
Extrusion Speed5 to 50 ft/min

This allows very customizable aluminium grades and profiles to be created for solar mounting components using the extrusion process.

IV. Mounting System Hardware

Mounting System Hardware

Aluminium channel extrusions and fabricated components make up solar mounting system hardware like rails, brackets, frames, and more.

Rails and Brackets

Common aluminium mounting hardware includes:

  • Rails – Channels that span rafters or posts to mount panels either in portrait or landscape orientation.
  • Brackets – Angle brackets to mount rails to rooftops and poles or act as panel support legs.
  • Flashing – Bent aluminium sheets to seal roof penetrations.

These components often use 6063 grade for good corrosion resistance and ease for fabrication.

Panel Racking and Frames

Panel racking refers to the entire support structure:

  • Framed racking uses joined aluminium profiles as vertical posts and horizontal cross beams.
  • Rail systems have minimal underlying structure.

Panel frames made of aluminium channels help rigidize panels.

HardwareDescription
RailsHorizontal channel supports
BracketsAngled brackets for attachment
FramesBorder channels around panel

Roof and Ground Mounts

Panel orientation hardware differs:

  • Roof mounts use tilt legs and clamped connections.
  • Ground mounts rely on fixed pole foundations.

Proper selection of durable aluminium hardware ensures long system lifespans.

V. Finishes and Coatings

Aluminium can be given different finishes and coatings to improve aesthetics, protection, and performance.

Anodizing

Anodizing is an electrolytic process that converts the surface to aluminium oxide for enhanced corrosion resistance.

  • Hard anodizing creates a thicker protective layer but poor wear resistance.
  • Soft anodizing offers better abrasion resistance.

Anodizing also allows dying the surface in colours like black for an attractive finish.

Powder Coating

Powder coated finishes are commonly applied through:

  1. Surface preparation
  2. Powder application through spraying
  3. Baking to cure the powder

Advantages include:

  • Highly abrasion resistant
  • Can produce metallic colour finishes
  • Environmentally cleaner process

Pre-treatments

Chemical pre-treatments like chromate conversion help cleaning and metal preparation to improve coating adhesion.

Finish/CoatingApplication MethodUse
AnodizingElectrochemicalCorrosion protection
Powder CoatingSpray then bakeColour finish
Pre-treatmentChemical cleaningImprove coating bond

Properly finished aluminium can maintain excellent performance and appearance for solar hardware when exposed to harsh outdoor environments.

VI. Design Considerations

Properly designing aluminium mounting hardware requires accounting for several factors:

Weight Ratios

The extruded profiles must provide adequate strength while minimizing weight.

  • Higher alloy grades enable thinner walls and less material.
  • But machinability and ductility decrease with stronger alloys.

Wind and Weather

The mounting components must resist:

  • High wind forces
  • Snow/ice loads
  • Temperature swings
  • Generally wet conditions

Corrosion resistant alloys and coatings are critical.

Vibration Dampening

Uncontrolled vibrations can slowly loosen connections and fasteners over time through metal fatigue.

  • Structural stiffness tuning using shapes like tubes or ribs help attenuate harmonic vibrations.
  • Bushings and grommets in mounting hardware also dampen vibrations.

Careful engineering ensures aluminium solar mounting hardware reliability over their ~25 year expected lifespan.

 VII. Advantages Over to Other Materials

Aluminium has many benefits compared to other materials for solar mounting construction.

Strength and Durability

  • Aluminium alloys provide very good strength while resisting corrosion.
  • Steel is strong but much heavier and prone to rusting.
  • Polymers are lighter but weaker and degrade under UV exposure.

Aluminium’s durability ensures continued structural stability over decades in harsh outdoor environments.

Cost Efficiency

Extruding aluminium is relatively affordable:

  • It is a high volume, continuous production process.
  • Tooling and setup costs are low compared to other processes that require moulds or custom fabrication.
  • Recycling aluminium requires little reprocessing.

These factors mean finished aluminium components are very cost competitive.

Customization Ability

The extrusion process allows creation of specialized and complex cross-sectional profiles:

  • Custom dies can make unique asymmetric shapes.
  • Strength can be tuned using different alloys and tempers.
  • Post-production fabrication allows further part optimization.

This flexibility allows aluminium solutions to be customized around application requirements.

Learn how durable and lightweight aluminium channels, extruded rails, and mounting hardware enable customized solar PV mounting systems.

Galvanized and Hot Dip Galvanized Coatings

Galvanized and Hot Dip Galvanized Coatings

Galvanized and Hot Dip Galvanized Coatings

I. Introduction

Galvanized and hot dip galvanized coatings are commonly used for corrosion protection of solar mounting structures. The choice between galvanized solar mounting frames and hot dip galvanized solar rails depends on factors like cost, longevity, and ease of application.

The key differences between galvanized and hot dip galvanized coatings for solar mounting structures:

  • Type of zinc coating
  • Surface preparation requirements
  • Resulting surface texture and finish
  • Corrosion resistance performance

A summary of the differences is provided in the table below:

CriteriaGalvanized CoatingHot Dip Galvanized Coating
ProcessElectroplating, thermal sprayHot dip immersion in molten zinc bath
Surface preparationDegreasing, picklingDegreasing, pickling, fluxing
Coating textureSmooth, sharp finishRough finish
Corrosion protectionModerateExcellent

Galvanized coatings are applied by methods like:

  • Electroplating
  • Thermal spray of molten zinc
  • Mechanical plating

These provide a smooth, uniform finish on solar mounting components like frames, brackets, and fasteners.

Structura will provide a Hot dip galvanizing involves dipping prepared steel components in a bath of molten zinc to form zinc-iron alloy layers. This provides excellent corrosion resistance but results in a rough texture.

By understanding the key differences, solar project developers can select the optimal corrosion protection method for their specific solar mounting requirements.

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II. Galvanized Coatings for Solar Mounting Structures

Galvanized Coatings for Solar Mounting Structures

Galvanized coatings are commonly applied to solar mounting components like:

  • Solar module frames
  • Solar array brackets
  • Solar structure bolts

Galvanized coatings provide moderate corrosion protection with a smooth finish.

The main galvanizing processes are:

  • Electroplating – Uses electric current to deposit zinc onto solar components
  • Thermal spray – Sprays molten zinc onto solar panel parts
  • Mechanical plating – Deposits zinc through mechanical energy

Benefits:

  • Lower cost
  • Uniform smooth finish
  • Good for steel solar anchors and mounting posts

Limitations:

  • Less corrosion protection than hot dip galvanizing
  • Not suitable for high corrosion environments

Overall, galvanized coatings are cost-effective for solar structures not exposed to extreme weather conditions. The smooth finish also allows efficient installation of solar modules.

III. Hot Dip Galvanized Coatings for Solar Arrays

Hot Dip Galvanized Coatings for Solar Arrays

Hot dip galvanizing is commonly used to protect large solar array structures and components like:

  • Solar array rails
  • Solar panel clamps
  • Solar tracking braces

The hot dip galvanizing process involves:

  • Surface preparation – Degreasing, pickling, and fluxing
  • Dipping in molten zinc bath to form zinc-iron alloy layer
  • Inspection of coating quality

Benefits:

  • Excellent corrosion resistance
  • Withstands extreme weather environments
  • Long service life for solar mounting hardware

Limitations:

  • Rough surface finish
  • Higher cost than galvanizing

Hot dip galvanized coatings provide maximum corrosion protection for large solar arrays and mounts installed in coastal, industrial, and severe climate environments. The service life can exceed 25 years.

IV. Surface Preparation of Solar Mounting Components

Proper surface preparation is essential prior to applying galvanized or hot dip galvanized coatings on solar mounting hardware. The main preparation steps include:

  • Degreasing – Removes oil, grease and dirt from surfaces like:
  • Solar module frames
  • Solar tracking drive arms
  • Solar clamp bolts
  • Pickling – Uses acid solution to remove iron oxide and mill scale from:
  • Solar structure I-beams
  • Solar foundation anchor bolts
  • Fluxing (for hot dip galvanizing) – Applies protective flux coating to prevent oxidation of steels like:
  • Solar torque tube shafts
  • Solar array roller pins

Effective surface preparation allows maximum adhesion and corrosion protection from the galvanized or hot dip galvanized coatings.

It is crucial to remove all traces of oil, grease, rust, scale and other contaminants from the steel surface through thorough cleaning, pickling, and fluxing steps.

This ensures optimal zinc coverage and corrosion resistance for the solar mounting hardware over decades of service.

V. Corrosion Protection with Zinc Layers

The key purpose of galvanized and hot dip galvanized coatings is to provide corrosion protection for steel solar mounting components.

The zinc coating protects the underlying steel in two ways:

  • Barrier protection – The zinc coating forms a physical barrier preventing corrosion agents like oxygen, moisture and chloride ions from reaching the steel.
  • Cathodic protection – If the zinc coating gets scratched, the zinc sacrifices itself and corrodes first instead of the underlying steel. This is due to the electrochemical properties of zinc.

During hot dip galvanizing, iron on the steel surface reacts with the molten zinc bath to form protective zinc-iron alloy layers.

Prior pickling to remove iron oxide and mill scale allows better contact between the steel and molten zinc to form uniform alloy layers.

The resulting zinc coating provides excellent corrosion resistance for steel solar mounting hardware, even in harsh outdoor environments with high humidity, salt spray or industrial pollutants.

Proper surface preparation and quality hot dip galvanizing processes optimize the protective zinc layer thickness and life span.

VI. Finishing and Inspection of Solar Mounts

The final steps for galvanized and hot dip galvanized solar mounting components involve:

  • Finishing to achieve the desired surface texture
  • Inspection to ensure coating quality
  • Galvanized coatings have a smooth, sharp finish suitable for:
  • Solar array frames
  • Solar tracker gears
  • Solar PV module clamps

The smooth finish allows easy cleaning and maintenance.

Hot dip galvanizing produces a rough surface finish. The zinc-iron alloy layers form crystals that grow outward as spiky dendrites.

This rough texture provides optimal adhesion for paints and sealants when applied on:

  • Solar torque tubes
  • Solar support strut channels
  • Solar tracker rails

Thorough inspection verifies coating thickness, integrity and uniformity.

The visual contrast between galvanized and hot dip galvanized finishes provides a quick way to identify the corrosion protection method used on solar mounting components.

Proper finishing and inspection ensures long-lasting weather resistance and durability.

VII. Conclusion

Both galvanized and hot dip galvanized coatings offer effective corrosion protection for steel solar mounting structures.

Galvanized coatings provide good weather resistance at lower cost for solar components like:

  • Frames
  • Brackets
  • Fasteners

Hot dip galvanizing is the optimal choice for heavily loaded structural solar mounts and arrays in harsh environments, including:

  • Coastal areas
  • Industrial zones
  • Deserts

Proper surface preparation, zinc coating method, quality control and finish are crucial to achieve the desired longevity and return on investment.

By selecting the appropriate galvanizing method for the solar application and environment, developers can minimize maintenance costs while maximizing power output over decades.

Regular inspection of zinc coatings enables proactive maintenance to avoid any coating damage or corrosion issues.

Overall, both galvanized and hot dip galvanized treatments provide reliable, low-maintenance corrosion protection for a wide range of solar power projects.

GI Slotted Strut Channels

GI Slotted Strut Channels

GI Slotted Strut Channels

I. Introduction

GI slotted strut channels are manufactured galvanized steel framing systems used extensively in industrial construction and support applications. They provide modular utility channel strut solutions featuring:

  • Strength and durability
  • Flexibility and adjustability
  • Cost-effectiveness

Key properties and applications:

GI Strut C ChannelDescription
GI slotted channel sizesAvailable in standard sizes including 41x41mm, 41x21mm
Pre galvanized coatingHot dipped galvanized or zinc-plated coating protects against corrosion
Modular channel systemStrut accessories like brackets and fittings allow adjustable configurations
Load capacitySupports medium to heavy mechanical loads up to 800kg

GI slotted channels integrate with support hardware like:

  • Utility brackets: Standard, heavy duty, specialized
  • Mounting accessories
  • Flexible support systems
  • Channel joining connectors

Typical applications include:

  • Cable trays
  • Industrial shelving
  • Commercial building supports
  • Pipe racks
  • Framing and bracing

Slotted steel strut C channels offer optimal cost-effective solutions for adjustable metal structural framing. Key advantages:

  • Easy DIY installation
  • Reusable and reconfigurable
  • Range of sizes suit different load requirements

Contact to Structura Metal our technical team regarding channel system selection and design for your project requirements. We offer customized channel, bracket, and fitting specifications tailored to your application.

II. Pre Galvanized Strut Channels

Pre galvanized strut channels

Pre galvanized strut channels provide durable, corrosion-resistant utility channel strut systems for industrial applications. Key features:

  • Hot dipped galvanized finish
  • Modular strut accessories
  • Adjustability and flexibility

Typical properties:

MaterialMild steel with zinc coating
CoatingHigh-adhesion pre galvanized
FinishSmooth metallic gray
Hardware CompatibilityWorks with standard strut mounting hardware

Channel Types:

  • Slotted utility channel: 41x41mm
  • Complexed channel: 41x21mm
  • Specialty load rated channels

Primary applications include:

  • Flexible support systems:
  • Cable trays
  • Conduit racks
  • Shelving units
  • Equipment racks
  • Bracing and framing

Benefits over painted channel:

  • Durability: Long-term corrosion resistance
  • No need for primer or additional painting
  • Easy on-site assembly

Our pre galvanized strut channels allow quick construction of customized support structures. Systems are adjustable to changing requirements.

Our Structura metal engineering department provide a specific load capacity and sizing questions. We offer expert guidance on selecting optimal strut channel configurations tailored to your application.

III. GI Unistrut Channel Systems

GI Unistrut Channel Systems

GI unistrut channels provide adjustable metal framing systems for industrial applications. Key features:

  • Modular channel, bracket, and fitting components
  • Compatible with standard strut accessories
  • Easy to reconfigure and customize
  • Cost-effective

Typical unistrut channel specifications:

Channel41mm x 41mm, 2mm thickness
BracketsStandard and heavy duty options
FittingsJoiners, couplers, stops
HardwareSpring nuts, bolts, hangers

Unistrut assemblies suit:

  • Utility pipe supports
  • Electrical cable trays
  • Shelving units
  • Work benches
  • Machine bracing

Benefits:

  • Solid construction supports heavy industrial loads
  • Framing adjusts with application changes
  • Easy installation with common hand tools
  • Reusable components save on costs

Contact our engineering team for help selecting suitable channel sizes, grades, and accessories tailored to your load requirements. We offer full guidance on designing optimal framing solutions using our GI unistrut channel systems.

VI. Slotted Channel Dimensions and Measurements

We supply a range of metric and imperial slotted steel strut C channels in various sizes and dimensions. Common profiles include:

GI ChannelDimensions (W x H)Gauge/Thickness
40mm utility slotted40x40mm2mm
41mm utility slotted41 x 41mm2mm
21mm support channel41 x 21mm2.5mm

Available channel lengths:

  • Standard 6 meter sticks
  • Custom cut lengths

Cross-sectional shapes:

  • “C” channel
  • “U” channel

Surface finishing options:

  • Pre-galvanized
  • Hot dip galvanizing
  • Powder coated

Benefits:

  • Range of channel sizes suit various load requirements
  • Stock lengths for rapid supply
  • Custom manufacturing available

Contact our engineering department regarding technical specifications and sizing guidance for your application:

  • Site measurements
  • Loading types (point/wind/seismic)
  • Environmental conditions

We’re happy to help select optimal GI strut C channels to suit your project.

VII. Accessories and Components

Our channel systems integrate with a full range of strut mounting hardware and accessories for customized support configurations:

Brackets:

  • Standard duty
  • Heavy duty
  • Specialty seismic and vibration-resistant

Fittings:

  • Elbows
  • Crosses
  • Tees
  • Beam clamps
  • Side channel braces

Hardware:

  • Hanger rods
  • U-bolts
  • Spring nuts
  • Anchors
  • Pipe clamps

Benefits:

  • Extensive product range
  • Compatible with all major strut brands
  • Optimized strength ratings

Typical applications:

  • Utility pipe supports
  • Electrical cable trays
  • Air conditioning units
  • Conveyors
  • Equipment racks

Structura metal provides you a technical experts for help and selecting suitable accessories tailored to your channel dimensions and loading capacity requirements. We offer guidance on designing optimal support solutions using our quality framing components.

VIII. Summary and Applications

Our GI slotted C channels provide optimal strut solutions for industrial support and framing systems:

  • Durable hot dip galvanized finish
  • Compatible with all standard brackets and fittings
  • Custom manufacturing available

We supply pre galvanized strut channels, GI unistrut systems, and slotted steel C channels for:

Industrial Uses:

  • Equipment racks
  • Assembly lines
  • Pipe supports
  • Conveyors
  • Work platforms

Commercial Buildings:

  • Electrical conduits
  • HVAC ducting
  • Ceiling suspensions
  • Architectural features

Key benefits summarize why leading firms utilize our products:

  • Strength to withstand heavy loads
  • Easy and rapid field assembly
  • Adjustability for reconfigurations
  • Cost-effective long term value

With extensive technical expertise, we can translate application requirements into tailored channel specifications and drawings. Contact our engineering department to discuss your project details.

Advantages of Steel Structures in Solar Mounting by Structura Metal in Aurangabad

Introduction:

In the quest for sustainable energy solutions, solar power has emerged as a frontrunner. An often underestimated aspect of solar installations is the choice of mounting structures. Structura Metal, a pioneering company based in Aurangabad, recognizes the immense potential of steel structures in solar mounting. This article uncovers the advantages of employing steel structures for solar mounting and how they significantly contribute to stability and durability.

Benefits of Steel Structures in Solar Mounting:

1. Enhanced Stability:

Steel structures bring an unmatched level of stability to solar mounting. Their robustness and load-bearing capacity ensure that solar panels remain securely in place even in challenging weather conditions, reducing the risk of damage and enhancing long-term performance.

2. Durability Beyond Compare:

When it comes to longevity, steel reigns supreme. Its resilience against environmental factors such as corrosion, UV radiation, and temperature variations ensures that your solar installation maintains its structural integrity over time.

3. Customizable Design Options:

Steel’s flexibility allows for intricate and tailored designs. Whether you require ground-mounted solar systems or integrated rooftop installations, steel solar racking systems can be customized to fit the unique specifications of your project.

4. Corrosion Resistance:

Structura Metal employs advanced corrosion-resistant coatings on its steel structures. This protection safeguards against rust and deterioration, extending the lifespan of the mounting system and ensuring consistent performance.

5. Sustainability in Action:

Choosing steel structures aligns with sustainability goals. Steel is recyclable, reducing the environmental impact of your solar project. Its durability also means fewer replacements, contributing to a greener energy solution in the long run.

6. Versatility in Applications:

From ground-mounted solar systems to rooftop installations, steel’s versatility accommodates various applications. Whether you’re considering commercial, industrial, or residential projects, steel solar mounts offer adaptability.

Steel vs. Aluminum Solar Mounts:

Steel structures offer numerous advantages over aluminum counterparts:

Strength and Load-Bearing Capacity: Steel’s exceptional strength ensures stability in high-stress conditions, outperforming aluminum in load-bearing capacity.

Longevity: The durability of steel makes it a cost-effective choice in the long run due to reduced maintenance and replacements.

Corrosion Resistance: Properly coated steel is more resilient against corrosion compared to aluminum.

Customization: Steel’s malleability allows for intricate designs that cater to specific project requirements.

Environmental Impact: Recyclable steel is a sustainable choice compared to aluminum.

Conclusion:

Structura Metal’s emphasis on steel structures for solar mounting presents an array of advantages. The enhanced stability, durability, and customization options that steel brings to solar panel installations are truly remarkable. As global energy demands evolve and sustainability takes center stage, opting for steel mounting solutions proves to be a smart choice. With its corrosion resistance, load-bearing capacity, and versatile applications, steel structures from Structura Metal pave the way for a stable and enduring solar future.

Structura Solar Mounting System

Introduction to Solar Mounting Structures

Solar Mounting Structures, also known as solar racking systems, are an essential component of any solar energy system. They provide the support and stability necessary for solar panels to function effectively and efficiently. In this report, we will provide an introduction to the basics of solar mounting structures, including the different types of systems available, the materials used to construct them, and the key considerations when designing and installing a solar mounting structure.

Types of Solar Mounting Structures

There are several different types of solar mounting structures available, each with their own unique features and benefits. The most common types include:

  • Ground-Mounted Systems: These systems are installed directly on the ground and are typically used for large-scale solar projects, such as utility-scale solar farms. Ground-mounted systems are highly customizable and can be designed to meet specific site requirements.
  • Roof-Mounted Systems: These systems are installed directly on the roof of a building and are commonly used for residential and commercial solar projects. Roof-mounted systems are available in a variety of styles, including flush-mounted, ballasted, and penetrating systems.
  • Floating-Mount Systems: As their name suggests, these mounts are designed to float on water, making them ideal for installations on lakes and other bodies of water. Floating mounts are typically constructed of plastic or polymer, and they are designed to securely hold the solar array in place while also allowing for a certain amount of flexibility.

Materials Used in Solar Mounting Structures

The materials used to construct solar mounting structures are typically aluminum, steel, or a combination of both. Aluminum is a popular choice due to its lightweight, corrosion-resistant properties. Steel is also commonly used, particularly for ground-mounted systems, due to its strength and durability. Both materials can be coated with a variety of finishes to protect against weathering and corrosion.

Key Considerations When Designing and Installing a Solar Mounting Structure

When designing and installing a solar mounting structure, there are several key considerations that must be taken into account. These include:

  • Site conditions: The solar mounting structure must be designed to withstand the specific site conditions, such as wind, snow, and seismic activity.
  • Load capacity: The solar mounting structure must be able to support the weight of the solar panels and any additional equipment, such as inverters and batteries.
  • Orientation and tilt: The solar mounting structure must be oriented and tilted to optimize solar panel performance and maximize energy production.
  • Accessibility: The solar mounting structure must be designed to allow for easy access for maintenance and repairs.

In conclusion, solar mounting structures are an essential component of any solar energy system, providing the support and stability necessary for solar panels to function effectively and efficiently. Understanding the different types of systems available, the materials used to construct them, and the key considerations when designing and installing a solar mounting structure is important for ensuring the success of any solar project.